Company: Fabreeka International
Role: Application Engineer / Sales Manager
Project Overview
While working at Fabreeka International, Darren developed a portable vibration survey system that revolutionized how engineers conducted field studies. The system was designed to be lightweight and easy to deploy, using just sensors, a laptop, a DAQ card, and FFT spectrum analysis software. This innovation allowed field teams to perform comprehensive vibration assessments without the need for bulky, specialized equipment.
By improving the efficiency and accessibility of vibration analysis, this project demonstrated how practical tools could enhance the performance of engineering teams and ensure faster problem resolution for clients.
Scope of Work:
- Problem Identification:
Traditional vibration analysis required large, complex equipment, which limited field mobility and increased the time and cost of conducting surveys. Engineers needed a more efficient and portable solution that could deliver accurate results on-site. - System Design and Development:
Darren led the creation of a laptop-based vibration survey system designed for ease of use and portability.- Sensors captured vibration data at various points within the facility.
- DAQ Card (Data Acquisition Card) ensured accurate, real-time data collection.
- FFT Spectrum Analysis Software provided frequency diagnostics to identify and address vibration sources.
- Laptop Integration: Engineers could perform diagnostics and analysis on-site without bulky equipment, speeding up the survey process.
- Implementation and Use Cases:
The portable system was used to conduct vibration surveys in a range of settings, including:- Manufacturing Facilities: Identified the root causes of vibration issues affecting production lines.
- Laboratories and Research Facilities: Ensured stable environments for high-sensitivity instruments.
- Precision Tool Installations: Verified that tools were properly isolated from ground vibrations before operations commenced.
- Results & Outcomes:
- Survey efficiency improved significantly, reducing survey times by 50%.
- Field engineers became more productive, with less equipment to manage and faster diagnostic results.
- Problem resolution times decreased, as vibration issues were identified and addressed on-site without delays.
