Company: Unisorb Installation Technologies
Role: Staff Engineer
Project Overview
During his time at Unisorb Installation Technologies, Darren led the design of custom vibration isolation solutions for precision tools and machinery used in manufacturing. These tools were particularly vulnerable to ground vibrations, which compromised performance and reduced operational efficiency. Darren’s tailored solutions ensured that the machinery could maintain peak performance and production quality, even in challenging environments.
This project demonstrates the value of customized vibration control strategies for high-precision manufacturingapplications, highlighting how targeted solutions can unlock greater efficiency and accuracy.
Scope of Work:
- Problem Identification:
Manufacturing clients reported degraded performance in sensitive tools due to vibrations transmitted from the building’s foundation and nearby equipment. These performance issues resulted in product defects and frequent disruptions in production. - Design and Implementation:
Darren collaborated with the client’s engineering team to develop custom isolation solutions tailored to their specific needs:- Designed tool-specific isolation platforms to decouple sensitive equipment from the surrounding environment.
- Integrated passive isolation mounts that absorbed and minimized ground vibration.
- Customized configurations based on load conditions and frequency profiles to ensure optimal performance for each machine.
- Implementation Across Applications:
These solutions were implemented in several manufacturing settings to stabilize critical tools:- CNC Machines: Improved precision by eliminating vibration-induced errors.
- Optical Equipment: Enhanced performance in tools requiring sub-micron accuracy.
- Metrology Labs: Stabilized measurement equipment, ensuring consistent and reliable product inspections.
- Results & Outcomes:
- Production accuracy improved by reducing vibration-induced defects.
- Operational downtime decreased, as fewer disruptions were caused by equipment instability.
- Tool performance optimized, allowing clients to meet higher quality standards and maintain tight tolerances.
